Benefits Of Horizontal Carousels – A Comprensive Guide
With the growing demand for automating order fulfilment and making it financially accessible to everyone, the use of automatic horizontal carousels also increased. These contain baskets that rotate different products. It also has luminous displays and software that guide it in enhancing productivity when preparing orders and maintaining real-time control. This article will explore some of the reasons you should consider implementing a horizon carousel.
High return on investment
If you compare the carousel with other automated order-picking systems, you’ll discover that it’s more economical. What’s more, it is more efficient, effective and accurate when it comes to distributing items in distribution centers or assembling them.
Carousels are frequently used to assemble items in warehouses. In fact, even in automotive and aerospace, they are great tools because they increase the density of items and reduce handling and product damage, which, in turn, enhances productivity.
Before, warehouses and other industries depended on manpower to work but the introduction of horizontal carousels, reduced downtime, avoided walking distance of humans, and provided full visibility of information within a short time. The best part of this is they are low-maintenance equipment.
Space savings
Compared to the traditional methods, horizontal carousels enable you to save up to 60% of space depending on the accommodations that your operations permit. Most times, what justifies this investment is the fact that you have expanded your area after implementing the tool. You can find many warehouses of over 4,000 square meters and up to 75.0000 SKUs controlled by one operator through user-friendly software.
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Provide a lean assembly or distribution system
This whole idea of lean processes ensures you get more by spending less. Both horizontal and vertical carousels offer benefits including:
- It allows visibility, scheduling, and stock control, which in turn reduces overproduction.
- It also reduces waiting times, which used to negatively impact business, either due to inefficient layout or the accumulation of operations.
- It minimizes transportation costs and unnecessary movements that used to consume not only energy but time as well.
- Horizontal carousels reduce defects and damages to products because the material is processed minimally and stored safely. It also provides reliable information to people instantly.
Easy maintenance
Although cost is one thing that usually comes to people’s mind when it comes to making a purchase. However, one underrated advantage of these horizontal carousels is their ease of maintenance. You don’t need to do much to keep these tools working perfectly.
What’s more, these items are mechanically simple to use and can last a long time without getting spoiled or you having to repair them. They can also be classified among inexpensive tools that provide great solutions. You can get your staff to train themselves to maintain the carousels. The software is very stable, and you can use it virtually.
Productivity and versatility
These products are very efficient and productive, having the capability to deliver items in warehouses and DCs supplying parts within an assembly line. You can configure them based on the requirements of your operation. For instance, they feature a Pick and Pass mode that allows them to supply or assemble or a batch mode that allows things to move together. Yes can also configure the operation for use with Pick and Put, thereby creating a Pick to light or Put to light.
The software that handles hot pick carousels utilizes a reliable process and provides the necessary report. It’s very smart to determine the rotation function location. It also enables them to prioritize orders to be dispensed. This means if urgent operations are determined for your specific needs of certain orders, they will be easily shocked without affecting the operation of the current system or the chosen system supply.
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Storage flexibility
You can easily adjust the management of the carousel pods and the distance between shelves in the containers to adapt to changing product mixes or cope with seasonal peaks in orders. You can adjust this distance between the carousel to avoid any obstacles like support columns or other related.
You can also choose where to position the electrical panel with a high degree of freedom, and the perimeter fence is designed to accommodate and adapt to the installation site.
Conclusion
Whenever your distribution center is struggling to meet up with people’s demands, it’s time to consider new options. Perhaps you are limited by storage or you can’t afford to expand or the issue might be inefficiency.
If you struggle with order picking, your productivity is reduced, or it takes time to retrieve products scattered around your warehouse. Your ideal solution is horizontal carousels. It’s easy to maintain, offers productivity and versatility, saves space, and provides many other benefits.
